PREMIER METAL FABRICATION SERVICES WITH ADVANCED MACHINERY
At Icon Metal Industries, we pride ourselves on being a leader in the metal fabrication industry, offering a comprehensive range of high-quality services tailored to meet the diverse needs of our clients. Whether you’re seeking custom metal parts, high-volume production, or specialized components, our state-of-the-art equipment and skilled team are equipped to deliver superior performance on every project. We are committed to precision, innovation, and customer satisfaction, ensuring that your project is completed on time, within budget, and to the highest standards of quality.
Our Cutting-Edge Metal Fabrication Capabilities
Advanced CNC Machining Services
At Icon Metal Industries, our CNC machining capabilities are second to none, enabling us to perform intricate cutting, milling, and turning tasks with precision and efficiency. Our facility is equipped with cutting-edge CNC machines, including the BYSTRONIC LASER AG BYSTAR FIBER 3015 and Horizontal Lathe Machine NEX 108, both of which are designed to handle a wide range of materials and applications.
The BYSTRONIC LASER AG BYSTAR FIBER 3015 is a top-tier fiber laser cutting machine known for its high cutting speeds and exceptional accuracy. This machine is capable of cutting a variety of materials, including mild steel, stainless steel, aluminum, and non-ferrous metals, making it suitable for diverse applications. With the ability to accommodate sheet sizes up to 3000 mm x 1500 mm and thicknesses up to 20 mm, our fiber laser cutting service is ideal for both small and large production runs. The high-quality beam produced by the fiber laser results in clean, sharp cuts with minimal thermal distortion, ensuring that your parts are produced to exact specifications.
The Horizontal Lathe Machine NEX 108 complements our CNC capabilities by offering precision machining and turning operations. This versatile machine is designed to perform a variety of tasks, such as facing, contour turning, and threading, with adjustable spindle speeds to accommodate different materials and machining requirements. The NEX 108 supports various tooling options, making it adaptable to a wide range of industries and applications, from automotive and aerospace to medical devices and consumer products.
Products and Industry Applications
Our advanced CNC machining services are integral to producing complex and precise components such as engine parts, medical devices, aerospace components, and consumer electronics. In the automotive industry, we manufacture critical engine parts, transmission components, and brake systems that demand the highest levels of accuracy and durability. Our CNC machining is also essential for creating aerospace parts, including turbine blades, landing gear components, and structural supports, all of which must meet stringent safety and performance standards. Additionally, the medical device industry relies on our precision machining for surgical instruments, implants, and diagnostic equipment, while the electronics sector benefits from our ability to produce intricate housings, connectors, and circuit board components.
Precision Metal Bending and Forming Services
At Icon Metal Industries, precision is paramount, especially in our metal bending and forming processes. Our facility houses advanced bending machines like the Servo Press Brake Cone C9 and CNC Press Brake AVP-206, both of which are designed to handle even the most complex metal forming tasks with unparalleled accuracy.
The Servo Press Brake Cone C9 utilizes a servo-electric drive system, offering energy-efficient, high-speed bending solutions that reduce operating costs while maintaining precise control over the bending process. This machine is particularly well-suited for projects requiring high precision and repeatability, such as those found in the automotive, aerospace, and industrial manufacturing sectors.
The CNC Press Brake AVP-206 complements our capabilities by offering programmable control, allowing us to manage multiple bending operations with exceptional consistency. This machine is capable of handling a variety of materials, including steel, aluminum, and stainless steel, making it ideal for producing parts with tight tolerances and intricate designs. The CNC technology ensures that every bend is executed with the utmost precision, reducing the likelihood of errors and waste, and ensuring that your project is completed to exact specifications.
For larger-scale bending projects, our RAS 73.30 and CNC Bending YCN-12032 machines offer unmatched performance. These heavy-duty machines are engineered to handle thick and large sheets of metal, making them suitable for the most demanding industrial applications. With their programmable controls, these machines streamline the bending process, reducing manual intervention and ensuring consistent, high-quality results. Additionally, these machines are equipped with advanced safety features, such as light curtains and emergency stop buttons, to protect our operators and ensure a safe working environment.
Products and Industry Applications
Our precision metal bending services are essential for creating components such as brackets, enclosures, frames, and housings. These products are critical in various industries, including automotive, aerospace, construction, manufacturing, and electronics. For instance, the automotive industry relies on precision-bent metal parts for vehicle frames, suspension components, and exhaust systems, while the aerospace sector requires high-tolerance parts for aircraft assemblies. Additionally, our bending services are invaluable in producing structural components for buildings and machinery, ensuring they meet rigorous industry standards for durability and performance.
High-Performance Stamping Services
Stamping is a critical aspect of metal fabrication, and at Icon Metal Industries, we take pride in our ability to deliver high-performance stamping services that meet the exacting standards of our clients. Our Press Machine OCP-110 is a cornerstone of our stamping operations, offering a formidable 110-ton capacity that makes it ideal for large-scale production tasks. This machine is designed to deliver both power and precision, making it suitable for a wide range of applications, from automotive components to industrial machinery parts.
The OCP-110 features a 180 mm stroke length and operates at 50 strokes per minute, enabling us to achieve high-volume stamping with exceptional accuracy. This machine is particularly well-suited for stamping small precision parts or for continuous production runs, where consistency and efficiency are critical. The large bed size of 1150 x 600 mm allows us to accommodate large workpieces, making it possible to produce complex components in a single operation, thereby reducing production times and costs.
Products and Industry Applications
Our stamping services are ideal for producing high-quality components such as brackets, clips, washers, and metal seals, which are commonly used in industries like automotive, electronics, appliances, and machinery manufacturing. For example, automotive manufacturers rely on stamped parts for various vehicle components, including body panels, interior fixtures, and engine parts. In the electronics industry, our precision stamping ensures that connectors, shielding, and enclosures meet the tight tolerances required for reliable performance. Additionally, the machinery and appliance sectors depend on stamped metal parts for durable and efficient operation in their products.
Versatile Pipe Bending Services
Pipe bending is a specialized skill that requires precision and expertise, and at Icon Metal Industries, we have the tools and experience to handle even the most complex pipe bending projects. Our CNC Pipe Bending CNC50TDR machine is a state-of-the-art tool that offers multi-axis control, allowing us to create complex and accurate bends with tight tolerances. This machine is capable of handling a variety of materials, including steel, stainless steel, aluminum, and other alloys, making it versatile enough to meet the needs of a wide range of industries.
The CNC50TDR’s CNC control system automates the bending process, ensuring that each bend is executed with precision and consistency. This automation not only increases efficiency but also reduces the likelihood of errors, resulting in higher-quality products and lower production costs. The machine’s ability to handle various pipe sizes and shapes makes it ideal for projects in industries such as automotive, aerospace, construction, and plumbing.
Products and Industry Applications
Our pipe bending services are crucial for producing custom pipes, tubing, and frameworks used in automotive exhaust systems, aerospace hydraulic systems, construction scaffolding, and plumbing installations. For the automotive sector, we fabricate exhaust pipes, roll cages, and fluid transfer tubes, ensuring each product meets strict performance and safety standards. In aerospace, precision-bent pipes are vital for hydraulic and fuel systems that demand high reliability under extreme conditions. Additionally, our pipe bending capabilities support the construction industry by providing structural tubing for scaffolding, railings, and frameworks, while also catering to the plumbing sector with custom-bent pipes for residential and industrial applications.
Superior Welding Services
Welding is a core component of our metal fabrication services, and at Icon Metal Industries, we are committed to delivering top-quality welds that meet the highest standards of precision and durability. Our welding capabilities are powered by industry-leading machines, such as the IPG LASER WELD LHW-1500-XR-10 and the YASKAWA MIG WELD ERER-MA02010-A00.
The IPG LASER WELD LHW-1500-XR-10 is a high-power laser welding system designed for industrial applications. With a power output of up to 1500 watts, this machine is capable of delivering high-speed, high-quality welds across a wide range of materials, including metals, plastics, and composites. The laser welding process provides precise control, ensuring clean, strong welds that require minimal post-processing. This makes it ideal for applications where precision and speed are critical, such as in the automotive, aerospace, and electronics industries.
The YASKAWA MIG WELD ERER-MA02010-A00 is a versatile MIG welding machine known for its reliability and high-quality welding capabilities. This machine offers advanced control options for precise welding, making it suitable for a variety of metals, including steel, stainless steel, and aluminum. The YASKAWA MIG Weld system is ideal for projects in industries such as automotive, aerospace, and manufacturing, where strong, durable welds are essential.
In addition to MIG and laser welding, we also specialize in other welding techniques, such as spot welding and TIG welding. Our welding team is highly skilled and experienced, ensuring that every weld is executed with the utmost precision and care. Whether you need a single weld or a large production run, our welding services are designed to meet your specific needs and exceed your expectations.
Products and Industry Applications
Our welding services are essential for creating robust products such as automotive chassis, aerospace frames, industrial machinery, and equipment. In the automotive industry, our welding expertise ensures the integrity and safety of critical structures like vehicle frames, roll cages, and suspension systems. The aerospace sector benefits from our precision welding in the assembly of aircraft frames, landing gear, and engine components, all of which require welds that can withstand extreme conditions. Additionally, our welding services are integral to manufacturing industrial machinery, construction equipment, and heavy-duty tools, ensuring they meet the highest standards of strength and reliability.
Efficient Material Handling and Assembly Services
Efficiency is key in material handling and assembly, and at Icon Metal Industries, we have the tools and expertise to ensure that your project is completed on time and to the highest standards of quality. Our CNC Turret Punch Press ES23 and Insertion Machine RS-824-AUTO are integral to our production process, automating repetitive tasks and ensuring precise assembly of components.
The CNC Turret Punch Press ES23 is a high-precision punching machine that offers various tooling options for precise cuts in sheet metal. This machine is designed for high-speed operation, making it ideal for large-scale production runs. The automatic tool changer reduces manual intervention, allowing for continuous operation and increased efficiency. This machine is capable of handling a wide range of materials, including steel, aluminum, and stainless steel, making it versatile enough to meet the needs of various industries.
The Insertion Machine RS-824-AUTO is specifically designed for automating the insertion of electronic components onto printed circuit boards (PCBs). This high-speed, automatic component insertion machine is perfect for large-scale production, offering precision and accuracy with advanced positioning systems that reduce defects and ensure consistent quality. The RS-824-AUTO can adjust parameters such as insertion depth, speed, and pressure to accommodate different component specifications, making it ideal for industries such as electronics, automotive, and telecommunications.
Products and Industry Applications
Our material handling and assembly services are crucial for producing electronic components, sheet metal assemblies, automotive parts, and industrial equipment. In the electronics industry, we ensure precise assembly of circuit boards, connectors, and shielding, which are essential for the reliable operation of devices ranging from smartphones to industrial controls. Our expertise in sheet metal assemblies supports the manufacturing of enclosures, chassis, and panels used in various applications, including HVAC systems and electrical distribution. Additionally, the automotive and industrial equipment sectors rely on our assembly services to produce complex, multi-part components that meet rigorous quality and performance standards.
Why Choose Icon Metal Industries?
Comprehensive Metal Fabrication Solutions
We offer a full spectrum of metal fabrication services, including precision bending, CNC machining, advanced welding, and assembly, all under one roof. This allows us to manage your project from start to finish, ensuring consistency, quality, and timely delivery.
State-of-the-Art Equipment
Our facility is equipped with cutting-edge machinery that enables us to tackle projects of any size and complexity with precision and efficiency. From laser cutting and CNC machining to advanced welding and assembly, our equipment is designed to meet the highest standards of quality and performance.
Expert Team
Our skilled technicians are highly trained and experienced, delivering precision and excellence in every project. Our team is committed to continuous improvement and innovation, ensuring that we stay at the forefront of the metal fabrication industry.
Custom Metal Fabrication Projects
We specialize in custom metal fabrication, offering tailored solutions to meet the unique needs of each client. Whether you need a single prototype or a large production run, we have the expertise and resources to bring your vision to life.
Quality Assurance
We maintain rigorous quality control processes at every stage of production, ensuring that the final product meets your exact specifications. Our commitment to quality is reflected in everything we do, from the initial design to the final inspection.
Get a Quote Today
When you choose Icon Metal Industries, you’re choosing a partner committed to delivering excellence in every project. Contact us today to learn more about our services or to get a quote for your next metal fabrication project.
Why Choose Icon Metal Industries for Your Complete Project Needs?
At Icon Metal Industries, we are committed to being your one-stop solution for all your project needs. By integrating these advanced printing, engraving, and 3D printing services into our already robust metal fabrication capabilities, we provide you with unmatched convenience and quality. No longer do you need to manage multiple vendors for different aspects of your project; we handle everything from concept to completion, ensuring consistency, quality, and timely delivery. Our goal is to raise awareness among our clients about the vast possibilities that our machines offer. Whether you’re looking to create something entirely new or refine an existing product, our diverse range of services allows you to explore new ideas, innovate, and bring your vision to life—all under one roof. At Icon Metal Industries, we ensure that you have the tools and expertise necessary to achieve exceptional results, no matter the scope or complexity of your project.